CONTEXT AND OBJECTIVES

The plant produces aggregates—crushed stone, gravel, and sand—meeting stringent railway specifications, ensuring continuity of supply for track construction and maintenance. The system integrates high-throughput material handling with dust containment and noise reduction measures, minimizing environmental impact.

SCOPE OF SUPPLY

·       Mechanical, electrical, and civil engineering

·       Supply and installation of machinery, structures, and auxiliary systems

·       Power and control wiring, switchboards, and process instrumentation

·       Reinforced concrete works for stations and basins

·       Commissioning, testing, and as-built documentation

PROCESS / PLANT ARCHITECTURE

Material Handling

·       Multiple conveyor belt lines with loading and storage hoppers

Processing

·       Crushing and grinding stations; washing and screening to achieve required particle size classes

Process Water

·       Collection and clarification basins

Automation

·       Automated sorting mechanisms by material type and granulometry

·       Quality control checkpoints along the product flow

Civil Structures

·       Reinforced concrete works designed for dynamic loads and harsh operating environments

KEY DATA

·       Processed materials: Crushed stone, gravel, and sand for railway subgrade and ballast

·       Performance: Efficient throughput with parallel processing sections

·       Environmental controls: Integrated dust control and noise reduction

·       Compliance: Railway construction specifications (particle size distribution and quality standards)

BENEFITS FOR THE CLIENT

·       High production capacity and continuous supply for the national railway network

·       Consistent product quality through automated sorting and quality control checkpoints

·       Operational efficiency enabled by continuous-flow layouts and balanced storage systems

·       Improved operational sustainability through effective dust and noise mitigation